We produce high-performance motorcycle stators that offer optimal quality and are best suited to meet the unique demands of our customers.
Characteristics:
- The body is made of silicon steel for high magnetic flux generation.
- Copper wire winding according to OEM standard for high current generation.
- PA66 Nylon laminate for added safety in high rotation.
- New 0.75 MM PVC cables to provide fireproof operation and short circuit proof.
Related products
- Raw Material
- Manufacturing
- Evidence
We use silicon steel for high magnetic flux generation, copper wires for high current generation, and PA66 nylon lamination for enhanced safety in high-speed applications. Our optimized production processes and efficient lead times allow us to offer unparalleled quality and a strong commitment to on-time delivery, resulting in maximum customer satisfaction at every stage.
| Parameter | Details | Elpra | Chinese Product | ElpraAdvantage |
|---|---|---|---|---|
| BOP | Frame | Magnetic Iron | Normal Iron | High magnetic flux generation |
| Winding | 0.8 MM Copper | 0.75 MM Copper | Required current generation | |
| Lamination | Nylon PA66 | NA | Provide safety in high speed rotation | |
| Wiring | 0.75 MM wire | Non Std | Safety at high temperature and high current flow | |
| Wire covering | Fresh PVC | Recycled PVC | Safety at high temperature and high current flow |
| Parameter | Details | Elpra | Chinese Product | ElpraAdvantage |
|---|---|---|---|---|
| Raw material | Copper | Chinese | Chinese | – |
| Sealant | Fixed Chinese vendor | Any local vendor | Same standard quality in every lot | |
| Wire | Fixed Chinese vendor | Any local vendor | Same standard quality in every lot | |
| Sheet Metal | Fixed Chinese vendor | Any local vendor | Same standard quality in every lot |
We believe in maximum control over the manufacturing process. We have a manufacturing capacity of 200,000 stators per month. And it's not just a small quantity; we manufacture these replacement parts for a wide range of models, and our spare parts are compatible with the world's leading motorcycle brands.
| Parameter | Details | Elpra | Chinese Product | Advantages of Elpra |
|---|---|---|---|---|
| Manufactured to GB standard |
Machining of the casing |
CNC machined to maintain correct co-centricity and external profile | Machining turning to maintain the lathe machining profile | CNC machining has less variation compared to lathe work. |
| Copper winding | Electronically programmed machine | Manual process | Our machines maintain the same winding on each piece, which guarantees the correct current generation. | |
| Enamel | Electronically programmed machine | NA | Provides safety in high temperatures | |
| Welding | Manual | Manual | — |
Each of our carefully manufactured stators is further tested to international standards. We are passionate about creating the best possible replacement parts, and our 100% quality inspection of products during production guarantees a high-quality product.
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| Parameter | Details | Elpra | Chinese Product | Advantages of Elpra |
|---|---|---|---|---|
| Testing standards | Arrival of parts | Inspection and testing of 100% of the parts received | Without evidence | This ensures that incoming parts are within the tolerance limit |
| Internal process | Quality control of the metal casing to verify size and shape | Without quality control, as it requires additional labor/additional cost | This ensures that incoming parts are within the tolerance limit | |
| Internal process | Quality control of the coils through a testing machine to verify the required roundness of the copper wire | Without quality control, since it requires additional labor/additional cost | This ensures that incoming parts are within the tolerance limit | |
| Internal process | Current generation tests on a test bench | Control only under samples | Error-free product for the customer | |
| 100% Final Inspection | 40 to 50 hours of continuous operation | No, because it takes time. | Error-free product for the customer |
Coil test
This test is performed to verify the coils
| Parameter | Details | Elpra | Chinese Product | Advantages of Elpra |
|---|---|---|---|---|
| Testing standards | Coil test | To check the coils | Without evidence | It provides safety at high temperatures. |
Laminate test
This test is performed to verify the laminate.
| Parameter | Details | Elpra | Chinese Product | Advantages of Elpra |
|---|---|---|---|---|
| Testing standards | Laminate test | To check the laminate | Without evidence | To ensure safety at high temperatures and current flow. |
Final operational performance test
This test is performed to verify the lifespan of the stator.
| Parameter | Details | Elpra | Chinese Product | Advantages of Elpra |
|---|---|---|---|---|
| Testing standards | Final functional test |
To check the stator performance |
Samples only | The best product for the customer |